Automation and technical innovation found good prospect for EDM
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- source:LAURENDA CNC Machining
4mm, similarly hereinafter) feeling type dominates screen, use mouse means input. What what show on control screen is all-around 3D hypostatic model, image clarity, color is rich, can help operation personnel watch the part that machining. And hopeful the certain mistake that in removing a part, exists. In the past, these mistakes often may bring about a spare parts to discard as useless. " Mr Langenhorst of Mitsubishi EDM company says, "We machine of cut of jet of all EDM treatment machine tools, water and equipment of laser beam machining are in all the time develop ceaselessly towards this direction. Our control system has been entered from 2D world of the standard all-around 3D world. In the meantime, offer together with the machine tool still have inside technology of buy type intelligence, accordingly we can provide old processing technique and manufacturing experience for the client, help them can achieve best result since the first day. " Mr Calin of Erowa Technology company points out, block workpiece to be carried quickly or move trial assembly, more and more the requirement that is necessary to satisfy tray to turn production. Mr Calin explanation says: "All these is to be implementation automation to shift to an earlier date ready-made. " Mr Ledvon of GF AgieCharmilles company says, in the mould treatment and line cut EDM machine a respect, they had stridden very big one step ahead. His explanation says: "Machine a respect from the mould for, use Gamma technology not to need to undertake in the surface of large mould manual polish works again later, this can make of electrode wear away reduce 40% , decreased to handle cost thereby. Heat controls the development of mechanical production technology to make precision level rises greatly. Miniature EDM treatment makes its strode ahead again one pace, allow its to use the small-sized electrode of low norms, make electrode wears away fell lowest. " the view according to Mr Ledvon, cutting technology becomes a kind already completely to be oriented technology in order to apply. Accordingly, the machine tool can use the technology of specific need automatically, make its can achieve its highest performance in the applied domain in type of avery kind of. "The breakthrough of CNC technology makes process designing and implementation automation become more easy, help die manufacturer works in the luminous environment that do not have the lamp, process onefold spare parts or the plug-in unit of many moulds effectively. Applied field is changed in certain miniature, larger compositive type cutting tool changes device can install 160 electrode, complement thereby the working capacity that increased this kind of machine tool. " Mr Ledvon says, "In domain of treatment of online cut EDM, crewel cut technology is a very big breakthrough, make a workshop OK use big diameter and line of small diameter cut to undertake line cutting is machined, workpiece needs to move trial assembly to get stuck only. The diameter is small to 0.
0008in cuts the development of secant, can use at production to machine dinky spare parts. Actually, line of this kind of cut can be used at automatic thread machining, improve manufacturing efficiency. The innovation of the dynamo accelerated cutting rate further, raised yield, reduced manufacturing cost. 3D debugs a system automatically to make workpiece needs to have level and perpendicular more accurate problem with handiwork no longer. " in company of Methods Machine Tools and Methods EDM group, a lot of companies use technology of strong voice milling to help the integral time that reduces a mould to make place need. "The employer that this kind of method forces mould workshop from use heavy standard standard to machine large mould to be transferred use law of strong voice milling to machine a mould. In addition, machine the machine that place of this kind of mould wants, as technical change, to it relevant complex process designing also begins change. Its diversity still includes the treatment type that pursues inside the workshop. Mould workshop is seeking the help of CNC machine tool and milling machine now, in order to satisfy their need. In addition, they also need EDM the mould of this kind of standard makes a technology. " Mr Bond explanation says, "Aborning, robot technology goes to the biggest effect since regular meeting. Center automation solution to each fields that the mould creates, can reduce service cost, what invest quickly is fast reclaim. If die manufacturer wants to obtain all over the world the opportunity that each district sells its mould product, below the condition that must not adding able-bodied person so, strive for more handling time from the machine tool. " Mr Bond of future that challenges company of machine tool of Methods Machine Tools and group of Methods EDM Group thinks, the challenge that this industry faces future will be qualified labor is in short supply. Mr Bond says: "Today's mould worker has begun to enter aged. Mould manufacturing industry needs new development condition and technology, ability attracts more youths to become mould worker. Implementation automation, use new-style machine tool and advanced CAD/CAM software not only can have tremendous effect to mould manufacturing industry, and the construction that is helpful for attracting the talented person with next young generation to share this trade. " the Mr Calin complement of Erowa Technology company says: "Current, some moulds job shops cannot have lived; Be brave in to innovate to just have the greatest may better progress with those job shops of bold innovation only however. " the Mr Ledvon basis of GF AgieCharmilles company afore-mentioned views of Mr Calin, express further: "In light of current condition, because the dollar depreciates, die manufacturer of the United States has definite advantage, but this kind of situation won't continue all the time go down. Come round to say from eye, the United States still is produced temporarily ' cheap ' the place of high grade mould. A lot of job shops will fall in this kind of situation, raise capital, enlarge the investment of new technology, in order to assure its the competitive advantage henceforth. But the price of raw material will rise, because machine of cut of this EDM line will receive more wide application, because it produces the odd material after treatment to be able to reclaim to be used again, won't make expensive stuff becomes those who do not have value to cut bits. " according to Mr Ledvon forecast, it is more important that processing technique of milling of high speed of 5 axes linkage will become a kind in mould job shops the technology with universal popularity, this not only because its can produce electrode,be, and the treatment that die of whole temper by dipping in water completes to provide element in the process can get stuck in one-time shift trial assembly. He emphasizes saying: "In all and banner mould job shops, automation level will rise further, use by robot connective muti_function technology, can make the workshop is achieved completely every week 7 days, everyday of 24h work without lamplight automation. " Mr Langenhorst of company of Mitsubishi EDM Systems emphasizes: "Our bottom line must design the machine tool that has better cost effectiveness namely, do one's best make its can win the biggest investment get one's own back. Since 1978, mitsuibish company is offerring EDM to machine a machine tool to American market all the time. Today, cost 145000 dollars to be able to buy the machine tool of this kind of level, after can be in again at the same time, pay off. We should use all sorts of methods as far as possible, do good work effectively quickly as far as possible, different treatment craft is united in wedlock together, in order to score the greatest success. " above all, use Laser Cutting machine or machine of water jet cut to undertake thick cutting is machined, next machine tool of cut of reoccupy EDM line has precision work. Major model antrum uses treatment of strong voice milling, mix in the reinforcement inside the treatment on EDM machine tool antrum next round horn of smaller part diameter. If somebody can resemble these machine tools in that way, multinomial treatment craft is constituted together, so they not only can be in this industry stop, and still can score more gain, and expand their business. CNC Milling